DMG MORI Launches LASERTEC 65 DED Hybrid 2 for Additive and Subtractive Metal Manufacturing

Why It Matters

The hybrid system shortens lead times by eliminating separate additive and subtractive steps, giving manufacturers tighter tolerances and higher‑performance parts. Its expanded material capabilities open new applications in tooling, aerospace and high‑volume production.

Key Takeaways

• 35% faster build rate than previous generation
• Build volume 170% larger, up to 840 mm × 350 mm
• 5‑axis deposition with MultiJet nozzle ensures homogeneous powder distribution
• Blue laser option enables copper deposition and graded material transitions
• Integrated AM Assistant monitors melt pool, powder flow, and creates digital twin

Pulse Analysis

Hybrid manufacturing is reshaping metal production as firms seek to combine the design freedom of additive processes with the precision of traditional machining. DMG MORI’s LASERTEC 65 DED hybrid 2 builds on the monoBLOCK platform, embedding DED, 5‑axis milling, drilling, grinding and 3‑D scanning under a single CELOS X interface. By consolidating these capabilities, the machine reduces part handling, lowers contamination risk, and delivers final‑tolerance components directly from the build chamber, a compelling proposition for aerospace and automotive suppliers that demand tight dimensional control.

The technical upgrades in the second‑generation model address two long‑standing challenges: speed and material versatility. A new MultiJet nozzle delivers homogeneous powder regardless of flow orientation, boosting build rates by 35% while expanding the usable envelope by 170% to 840 mm × 350 mm. The optional high‑frequency blue laser tackles reflective metals such as copper, enabling graded transitions between conductive and structural alloys and facilitating conformal cooling channels in injection‑mould cores. These capabilities support the production of parts exceeding 60 HRC without additional heat treatment, extending service life for demanding applications.

Beyond the hardware, DMG MORI integrates advanced process monitoring through its AM Assistant suite. Real‑time thermal imaging, melt‑pool energy tracking and automated powder‑mass calibration feed data into the AM Evaluator, which generates a time‑sequenced digital twin of each build. This closed‑loop control improves repeatability and offers traceability for regulated industries. As manufacturers adopt more automated, end‑to‑end workflows, the LASERTEC 65 DED hybrid 2 positions DMG MORI as a leader in the convergence of additive and subtractive metal manufacturing.