How to Use USED CAR TIRES? – Factories in Poland

Why It Matters

By turning waste tires into durable, export‑ready products, the firm proves that circular‑economy solutions can be both profitable and environmentally essential.

Key Takeaways

• Poland recycles hundreds of thousands of car tires into rubber granules.
• Pavisorti and EWME turn tire granules into gym mats, rail ties.
• Cold‑mix process uses polyurethane binder, enables on‑demand custom plates.
• Hot‑mix method handles >30 mm thickness, ideal for high‑volume infrastructure.
• Company produces 3,000 tons monthly, exports to 40+ countries worldwide.

Summary

The video showcases how a family‑run enterprise in Lesser Poland transforms used car tires into a range of high‑value rubber products, illustrating a mature circular‑economy model.

Raw tire granules, sized 1‑4 mm, are combined with high‑quality polyurethane and processed via two distinct methods. The cold‑mix line cleans granules, mixes them, molds blocks, seasons them, then cuts plates on demand with water‑jet precision. The hot‑mix line adds an anti‑adhesive coating, presses and heats the mix, achieving cross‑linked densities suitable for thick (>30 mm) items such as paving stones and railway components.

The company emphasizes data‑driven production, with sensors monitoring temperature and flow to optimize output. A highlighted quote reads, “Our obsession with precision and innovation is a guarantee for our partners,” underscoring a 98.5 % on‑time, spec‑compliant delivery rate.

With a capacity of 3,000 tons per month and sales in over 40 countries, the operation demonstrates how recycled rubber can meet demanding industrial standards while reducing landfill waste, offering a scalable template for sustainable manufacturing worldwide.

Original Description

[Sponsored by Pavi Sorte]

In this episode, we show how used car tires can gain a second life through modern recycling. We visit the family-owned companies Pavi Sorte and EWMET in Wolbrom, where durable and functional products are made from eco-friendly rubber granulate, used in areas such as sports, construction, and animal farming.

Step by step, we take a look inside the production process – from sourcing and cleaning the granulate, through mixing it with a polyurethane binder, to molding and cutting the finished elements. We present two manufacturing technologies: cold processing, used for producing rubber tiles and mats, and hot processing, ideal for mass-produced items with unusual shapes, such as rubber paving blocks or Olympic weights.

We also learn how an innovative approach to data and proprietary technological solutions allow the company to achieve high quality and production consistency. The three Pavi Sorte and EWMET plants produce up to 3,000 tons of products per month, reaching customers in over 40 countries across four continents – modern, durable, and above all environmentally friendly.