Some PCB Designers Skip Risk Analysis. Should You?

Robert Feranec
Robert FeranecMay 14, 2026

Why It Matters

Compliance is now mandatory for nearly all products sold in the EU, so skipping risk analysis risks regulatory rejection and liability; doing it early also reduces recalls, warranty costs and product failures. Beyond legal risk, a methodical analysis materially improves product safety and marketability.

Summary

The video explains why formal risk analysis is essential for PCB and product developers, not just as paperwork but as a practical tool to identify hazards, define product boundaries and use scenarios, and prevent costly redesigns. Under the EU’s new General Product Safety Regulation (effective early 2025) most products — including simple microcontroller boards that previously escaped strict oversight — must include a risk analysis. The presenters emphasize that the process forces designers to anticipate misuse (e.g., reversed power connectors, child interaction) and apply proportionate safeguards, improving safety and reliability. They also note the analysis is useful for documenting decisions and persuading management to accept necessary design changes.

Original Description

You probably didn't know you may need this. Thank you very much Clemens Mayer.
Links:
- Clemens' company: https://smander.com/
- Ask your questions about electronics here: https://fedevel.com/assistant
- Easy search through my videos: https://fedevel.com/hw-assistant
- Learn more about electronics, check out our online courses:
Chapters:
00:00 What is this video about
01:09 Risk analysis: Do you need it and what is the purpose?
05:36 Why risk analysis?
11:56 What is inside of Risk analysis - Standards and guidelines
15:31 Risk assessment process
22:55 Limits
33:30 Types of hazards
38:44 Example of Risk analysis document template
40:17 Life phases
42:11 3-steps process
53:18 Examples of protective measures
1:03:49 CE process context
1:21:59 About Clemens and his company
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(C) FEDEVEL by Robert Feranec

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