Switzerland’s $2BN Tunnel U-Turn

The B1M
The B1MMar 18, 2026

Why It Matters

The new Gotthard tunnel secures a critical European freight and passenger corridor while modernizing aging infrastructure, reducing congestion risks and delivering significant environmental benefits.

Key Takeaways

  • New Gotthard road tunnel aims to replace aging 1980s tunnel.
  • TBM Paulina stuck in shear zone, adding $25M cost.
  • Construction uses both TBMs and drill‑and‑blast for challenging geology.
  • Project maintains traffic flow while renovating original tunnel.
  • Recycled rock fuels concrete, road surfacing, and new habitats.

Summary

Switzerland is constructing a second Gotthard road tunnel to replace the aging 1980s tube and allow a full renovation of the original without halting the vital A2 corridor. The $2 billion project, slated for completion by 2030, runs parallel to the existing tunnel and will carry traffic in one direction while the refurbished tube handles the opposite flow, preserving a key north‑south European link.

The twin tunnel boring machines, Alisandra from the north and Paulina from the south, have been advancing simultaneously. In June, Paulina hit a 400‑meter shear zone of fractured rock, forcing the machine to stop and adding roughly 20 million Swiss francs to the budget. Engineers responded by switching to conventional drill‑and‑blast in that segment and accelerating other work to keep the overall schedule on track.

The project showcases innovative practices: underground concrete plants reduce surface footprint in avalanche‑prone areas, and about half of the 7.5 million tonnes of excavated rock is recycled into concrete, road surfacing, or habitat creation in Lake Lucerne. Additionally, a new high‑voltage power line will run beneath the tunnel, replacing unsightly pylons on the Gotthard Pass.

By delivering a second tube, Switzerland safeguards uninterrupted trans‑Alpine traffic, enhances safety with separate directional lanes, and meets constitutional limits that prevent capacity expansion. The tunnel’s environmental measures and resilient design set a benchmark for large‑scale infrastructure in geologically complex regions.

Original Description

Why Europe's new highway megaproject is in a sticky situation.
🔥 Pre-order Fred's book MEGA BUILDS now 👉 https://bit.ly/3Y63G6X
0:00 Intro
0:56 Swiss Infrastructure
2:15 Gotthard Road Tunnel
3:23 Time for Another
4:40 Tunnelling Methods
6:45 Complex Geology
8:13 Getting Prepared
9:58 A False Start
12:00 Weighing the Risks
13:51 Other Benefits
15:00 The Traffic Issue
Additional footage and images: Swiss Confederation, Marti Gruppe, ETH Library Zurich, Kecko, Myoungho Shin, Nicola Demaldi, Olaf Arndt, Snowy Hydro and Valentin Luthiger.
For more from Marti Gruppe visit - https://www.youtube.com/@UC86jHZtAxTyLSDj7U9ZFDGQ
For more by The B1M subscribe now 👉 https://bit.ly/the-b1m
We're raising awareness of construction's mental health crisis through our Get Construction Talking initiative. There’s a video series on our channel and you can find support or donate at - https://www.getconstructiontalking.org/
Follow Get Construction Talking
Listen to The World's Best Construction Podcast by The B1M
View this video and more at - https://www.TheB1M.com/
Follow us on X - http://www.x.com/TheB1M/
Like us on Facebook - http://www.facebook.com/TheB1M/
Follow us on TikTok - https://www.tiktok.com/@theb1m/
Follow us on Instagram - http://instagram.com/theb1m/
Follow us on Threads - https://www.threads.net/@theb1m
#construction #architecture #engineering
We welcome you sharing our content to inspire others, but please be nice and play by our rules - http://www.theb1m.com/guidelines-for-sharing
Our content may only be embedded onto third party websites by arrangement. We have established partnerships with domains to share our content and help it reach a wider audience. If you are interested in partnering with us please contact Video@TheB1M.com.
Ripping and/or editing this video is illegal and will result in legal action.
© 2026 The B1M Limited

Comments

Want to join the conversation?

Loading comments...