The successful use of OCMC thrusters proves that high‑temperature ceramic composites can replace heavier turbine engines, unlocking new performance thresholds for VTOL drones in defense and commercial markets.
The Defense Advanced Research Projects Agency’s LIFT Challenge pushes the envelope of vertical‑takeoff‑and‑landing (VTOL) technology by demanding aircraft that can lift more than four times their own weight while remaining under a 55‑pound mass ceiling. Traditional electric batteries or hybrid powertrains quickly become prohibitive, as their energy density cannot support the required thrust without exceeding the weight budget. This gap has spurred innovators to explore alternative propulsion concepts that combine high energy output with ultra‑light structures, positioning ceramic matrix composites as a promising answer.
Oxide ceramic matrix composites (OCMC) offer a rare blend of high‑temperature resilience and low density, allowing turbine exhaust gases to be harnessed efficiently without the mass penalties of metal alloys. WPS’s OCMC thruster set delivers 90 pound‑force of thrust, routing exhaust from vertical lift to forward propulsion via a clever valve system. By integrating these components, Jetoptera’s aircraft can meet the DARPA LIFT payload‑to‑weight ratio while staying within the strict weight envelope, a feat unattainable with current electric or hybrid solutions. The thin‑walled OCMC firewall and other components showcase the material’s versatility across aerospace applications.
Beyond the immediate competition, the adoption of OCMC propulsion signals a broader shift in the aerospace sector toward high‑performance, lightweight materials. Defense contractors eye the technology for next‑generation unmanned combat aerial vehicles, while commercial operators anticipate lighter, longer‑range delivery drones. As manufacturing processes mature and economies of scale improve, OCMC could reduce operational costs and expand the feasible design space for VTOL platforms, reshaping the future of aerial logistics and tactical operations.
Source | Jetoptera
Aerospace company Jetoptera, as part of the Defense Advanced Research Projects Agency (DARPA) LIFT Challenge that is “seeking novel drone designs that can carry payloads more than four times their weight,” has been working with Walter E.C. Pritzkow Spezialkeramik (WPS, Filderstadt, Germany) to achieve lightweight oxide ceramic matrix composite (OCMC) thrusters for the aircraft Jetoptera is building.
WPS recently delivered the propulsion component set for Jetoptera’s Fluidic Propulsion Systems (FPS). The thrusters combined produce 90 pound-force using turbine exhaust gas. For transition from vertical takeoff and landing (VTOL), exhaust gas is routed to the forward thrust nozzle by closing the side valves and opening the central valve. The technology is demonstrated in this latest video.
“To win one of the $6.5 million in cumulative awards, our aircraft must weigh less than 55 pounds total, including fuel, propulsion, airframe groups and controls, while carrying a payload of Olympic-size weights totaling more than 110 pounds across the set 5-nautical-mile circuit course,” Jetoptera says in a LinkedIn post. “This mission profile is considered ‘DARPA hard’ and is beyond the capabilities of most helicopters, requiring the aircraft to lift twice its own weight while flying a back-and-forth quarter-mile path 20 times.”
Currently, no known electric solution can meet these constraints, as the battery required for such a mission would alone far exceed the 55-pound weight limit. Few, if any, hybrid systems can do it either, since a hybrid electric system is approximately three times heavier than the turbine or piston engine driving a generator.
“Walter Pritzkow, which serve as the evaluation platform for thrust production for VTOL and forward flight, closely represent the architecture we’re advancing for the challenge.”
WPS has also developed OCMC components like this thin-walled helicopter firewall.
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