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Control Design

Control Design

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Machine/controls engineering with robotics and autonomous systems integration.

Recent Posts

Fundamentals of Position Feedback
News•Feb 26, 2026

Fundamentals of Position Feedback

Automation has shifted from simple limit switches to dynamic position‑feedback devices such as encoders and LVDTs, delivering continuous data across varying speeds. Encoders dominate motion‑to‑electrical conversion, with absolute models preserving position after power loss and incremental models tracking relative movement. Gray code encoding, where only one bit flips per step, mitigates spurious readings during high‑speed transitions. Linear variable displacement transformers offer contactless, high‑accuracy linear measurement for applications ranging from actuators to stress testing.

By Control Design
Integrated Safety Vs. Standalone Safety Controllers
News•Feb 19, 2026

Integrated Safety Vs. Standalone Safety Controllers

Integrated safety controllers using industrial Ethernet dominate complex automation, offering reduced wiring, scalable diagnostics, and deterministic communication. However, standalone safety controllers remain preferable for simple machines, multi‑vendor environments, and retrofit projects due to their independence and ease of validation. Dedicated...

By Control Design
CAN Networks Can Meet EU CRA Requirements, but Security Levels Matter
News•Feb 17, 2026

CAN Networks Can Meet EU CRA Requirements, but Security Levels Matter

The CAN in Automation (CiA) group warns that all CAN‑based products sold in the EU now fall under the European Union Cyber Resilience Act (EU CRA) unless covered by sector‑specific rules. Compliance hinges on achieving the appropriate IEC 62443 security level (SL),...

By Control Design
How Is the PLC Being Redefined?
News•Feb 16, 2026

How Is the PLC Being Redefined?

Yokogawa introduced the OpreX Intelligent Edge Controller A8, a Linux‑based device that fuses traditional PLC functions with industrial‑PC and edge‑computing capabilities. The controller supports real‑time deterministic control while offering native connectivity to Profinet, EtherCAT, MQTT and OPC‑UA, positioning it for...

By Control Design
When Is It Time to Upgrade Your Control System?
News•Feb 16, 2026

When Is It Time to Upgrade Your Control System?

Control system upgrades are back on plant executives' agendas as new capital budgets roll out for the year. The article highlights three primary risks of aging automation: hardware failure, cybersecurity vulnerabilities, and the erosion of tribal knowledge. It urges decision‑makers...

By Control Design
How to Make Automation and Process Control Ideas Work
News•Feb 12, 2026

How to Make Automation and Process Control Ideas Work

Huffman Engineering, a 40‑year‑old system integrator, delivers end‑to‑end automation for highly regulated sectors by designing, building, and validating UL‑certified panels in‑house. The firm completes roughly 100 full‑scale projects each year, emphasizing custom, full‑process solutions over simple machine integration. By merging...

By Control Design
Human-Machine Interfaces Redefine SCADA and Cloud Integration
News•Feb 11, 2026

Human-Machine Interfaces Redefine SCADA and Cloud Integration

Human‑machine interfaces (HMIs) have shifted from proprietary, real‑time screens to versatile edge devices that can log data, communicate via open Ethernet protocols, and push information to the cloud. The adoption of standards such as OPC UA and MQTT enables seamless...

By Control Design
Tavoron Acquires DP Technologies Group and DP Brown of Saginaw
Deals•Feb 10, 2026

Tavoron Acquires DP Technologies Group and DP Brown of Saginaw

Tavoron, a North American automation and robotics distributor, announced the acquisition of Michigan-based DP Technologies Group and DP Brown of Saginaw, providers of motion‑control systems. The deal expands Tavoron's Midwest footprint and strengthens its automation portfolio. Financial terms were not...

Control Design
Wittenstein Acquires STXI Motion
News•Feb 6, 2026

Wittenstein Acquires STXI Motion

Wittenstein, a leader in custom gearboxes and cybertronic drives, announced the acquisition of Israel‑based STXI Motion. The deal, expected to close on April 1 pending antitrust approval, adds STXI’s standardized motor and software portfolio aimed at mobile robotics and intralogistics. By...

By Control Design
Wittenstein to Acquire STXI Motion, Expanding Into Mobile Robotics
Deals•Feb 6, 2026

Wittenstein to Acquire STXI Motion, Expanding Into Mobile Robotics

German motion specialist Wittenstein announced it will acquire Israeli firm STXI Motion to broaden its electronics and software capabilities for electric motors and enter the mobile robotics market. The undisclosed‑value deal is subject to antitrust approval and is expected to...

Control Design