The technology delivers high‑performance, low‑energy CO₂ capture while eliminating hazardous solvents, accelerating industrial adoption of membrane‑based carbon mitigation.
The urgency of curbing anthropogenic CO₂ emissions has pushed post‑combustion capture toward membrane‑based solutions, prized for their lower energy demand compared with amine scrubbing. Traditional thin‑film composite membranes, however, rely on volatile organic solvents during interfacial polymerization, raising safety and environmental concerns. The newly reported vapor‑phase interfacial polymerization (VP‑IP) replaces these liquids with a dry‑gas environment, granting precise control over polymer growth while eliminating hazardous waste. This solvent‑free route aligns with circular‑economy principles and opens a path to large‑scale, cost‑effective membrane production.
Embedding amine‑functionalized Ti₃C₂Tₓ MXene nanosheets into the polyamide layer creates hierarchical, CO₂‑philic channels that accelerate sorption and diffusion of the target gas. The optimized TFN@0.5MX membrane, containing just 0.5 wt% MXene, delivers a CO₂ permeance of 389 GPU and a CO₂/N₂ selectivity of 15 at 25 °C, which climbs to 418 GPU and 42 selectivity at 40 °C—well above the 2019 and 2008 Robeson upper bounds. These figures demonstrate a synergistic balance of molecular sieving and reduced tortuosity, confirming MXene’s dual role as sorbent and pathway modifier.
Beyond performance, the VP‑IP method offers a scalable, solvent‑free manufacturing platform compatible with existing roll‑to‑roll coating lines, reducing capital and operating expenses for CO₂ capture plants. By delivering high selectivity without sacrificing flux, the technology can lower the energy penalty of gas separation and accelerate deployment in power‑generation and industrial settings. Continued research on MXene functionalization and membrane durability could further extend lifespan and enable integration with carbon‑utilization schemes, positioning this approach as a cornerstone of the low‑carbon transition.
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