The method resolves the long‑standing trade‑off between membrane permeability and selectivity, unlocking COFs for commercial energy and water‑treatment applications.
The demand for high‑performance ion‑exchange membranes has outpaced the capabilities of conventional polymers, whose amorphous structures force a compromise between permeability and selectivity. Covalent organic frameworks (COFs) promise a solution because their crystalline lattices create uniform nanometer‑scale channels that can be chemically tuned. Yet translating that intrinsic order into a durable, large‑area membrane has been hampered by the need for harsh synthesis conditions that often degrade crystallinity. Consequently, researchers have pursued crystalline polymer analogues, yet scalability remains elusive.
The study introduces a ‘make‑then‑heal’ workflow that decouples membrane casting from crystal growth. Initial interfacial polymerization yields a continuous COF film, albeit with limited order. Subsequent exposure to acid‑catalyzed hydrothermal environments activates reversible imine bond exchange, allowing the framework to self‑correct and align. Using the sulfonated TpPa‑SO3H system, the healed membrane exhibits a 25‑fold increase in the (100) X‑ray diffraction peak and a 375 % boost in proton conductivity, while monovalent cation selectivity improves markedly. The healed films also retain flexibility, enabling integration onto porous supports.
By leveraging dynamic covalent chemistry, the approach delivers membranes that combine mechanical robustness with atomically precise transport pathways. This breakthrough could accelerate commercialization of COF‑based separators in redox flow batteries, electrolyzers, and high‑efficiency desalination units, where selective ion transport is a performance limiter. Moreover, the modular nature of COF chemistry means the make‑then‑heal concept can be adapted to a wide range of functional groups, opening a versatile platform for tailored membrane design and rapid scaling.
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