Control Design

Control Design

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Machine/controls engineering with robotics and autonomous systems integration.

Universal Robots and Scale AI Unveil UR AI Trainer at GTC
NewsMar 30, 2026

Universal Robots and Scale AI Unveil UR AI Trainer at GTC

Universal Robots announced the UR AI Trainer, a joint solution with Scale AI, at NVIDIA’s GTC 2026. The system uses a leader‑follower robot configuration to record high‑fidelity motion, force and visual data for training vision‑language‑action models. Integrated with UR’s AI...

By Control Design
From Acoustic Detection and Ranging to Ceiling Cobots
NewsMar 26, 2026

From Acoustic Detection and Ranging to Ceiling Cobots

The LogiMat 2026 Best Product awards honored three breakthrough solutions: Sonair’s Acoustic Detection and Ranging (ADAR) sensor, CeiliX Technology’s SkyBot ceiling‑mounted cobot, and Erhardt Partner Group’s EPG Aura Observer AI video‑analytics platform. ADAR equips autonomous robots with a 180°×180° ultrasonic 3‑D field...

By Control Design
Readying Industrial Connectivity for Cybersecurity Requirements
NewsMar 25, 2026

Readying Industrial Connectivity for Cybersecurity Requirements

Cyber attacks on industrial operations have highlighted the lag in OT cybersecurity compared with IT. The EU Cyber Resilience Act (CRA), effective from December 2024, forces manufacturers to report vulnerabilities and obtain CE marking for new digital products by December 2027. Standards...

By Control Design
Syncore and Sereact Plan to Roll Out More than 100 AI-Powered Robotic Systems
NewsMar 25, 2026

Syncore and Sereact Plan to Roll Out More than 100 AI-Powered Robotic Systems

Syncore and AI‑robotics specialist Sereact announced a letter of intent at LogiMat to roll out more than 100 AI‑powered robotic systems across Europe in the coming years. The collaboration builds on existing pick‑and‑place units and inventory‑monitoring vision, and now adds...

By Control Design
$16 Million Awarded for Breakthrough Metal-Recovery Innovations
NewsMar 24, 2026

$16 Million Awarded for Breakthrough Metal-Recovery Innovations

The NSF‑backed Tech Metal Transformation Challenge, run through Stride Ventures, awarded roughly $16 million to eight winning teams for metal‑recovery technologies. Each winner receives up to $2 million in the first 10‑month stage, with potential follow‑on funding of $2.5 million and $3 million for...

By Control Design
Software-Defined Automation Ushers in IT-Like Engineering
NewsMar 23, 2026

Software-Defined Automation Ushers in IT-Like Engineering

Industrial automation is shifting toward software-defined automation (SDA), a paradigm that separates control logic from hardware using containerized, virtualized environments. By adopting IT‑like engineering practices such as DevOps, modular code, and version control, manufacturers can achieve rapid scaling, easier updates,...

By Control Design
AI Data-Center Power Density Could Inspire Standardized IEC Infrastructures
NewsMar 20, 2026

AI Data-Center Power Density Could Inspire Standardized IEC Infrastructures

Siemens and Rittal have announced a strategic partnership to create standardized, modular power‑distribution solutions for AI‑focused data centers. The collaboration targets the rapidly rising power densities that now exceed 100 kW per rack and could surpass 1 MW by 2030, introducing a...

By Control Design
Legacy PLC Maintenance Prevents Memory Loss Due to Battery Failure
NewsMar 19, 2026

Legacy PLC Maintenance Prevents Memory Loss Due to Battery Failure

A wastewater plant suffered a 15‑hour shutdown after a dead battery erased the program from an older PLC’s volatile RAM. The incident highlights how legacy controllers still rely on battery backups, making routine battery replacement and health monitoring essential. Maintaining...

By Control Design
3 Finalists Announced for 2026 Hermes Award
NewsMar 17, 2026

3 Finalists Announced for 2026 Hermes Award

The 2026 Hermes Award finalists are Festo, Schaeffler and Ziehl‑Abegg, each showcasing breakthrough automation technology. Festo presents integrated fluid‑handling manifolds with embedded sensors, Schaeffler offers compact high‑torque actuators for humanoid robots, and Ziehl‑Abegg delivers a rare‑earth‑free synchronous elevator motor. The...

By Control Design
What Is Functional Safety?
NewsMar 16, 2026

What Is Functional Safety?

Functional safety shifts machine protection from an all‑or‑nothing shutdown to engineered, controlled behavior under fault conditions. By using standards such as IEC 61508, manufacturers perform risk assessments to assign a Safety Integrity Level (SIL) and implement functions like safe speed, safe...

By Control Design
Women in Robotics 2026 Awarded by International Federation of Robotics
NewsMar 13, 2026

Women in Robotics 2026 Awarded by International Federation of Robotics

The International Federation of Robotics announced the 2026 Women in Robotics award, honoring 11 women from Asia, Europe and the Americas for pioneering work in robotics and AI. The award comes as global industrial robot installations are forecast to exceed...

By Control Design
EOSYS' Chase Davis Explains Optimized Motion System Footprints
NewsMar 12, 2026

EOSYS' Chase Davis Explains Optimized Motion System Footprints

EOSYS director of technology Chase Davis explains that decentralized drives relocate motor controllers onto the machine, dramatically cutting wiring length and control‑panel footprint. Pre‑fabricated cordsets and daisy‑chained networking enable faster installation, modular expansion, and rapid component replacement. Modern frequency inverters...

By Control Design
Pepperl+Fuchs and Everphone Launch Partnership for Industrial Mobility
NewsMar 12, 2026

Pepperl+Fuchs and Everphone Launch Partnership for Industrial Mobility

Pepperl+Fuchs and Everphone have teamed up to deliver the German maker’s explosion‑protected smartphones and tablets through Everphone’s device‑as‑a‑service (DaaS) platform. The offering bundles 5G, NFC, GPS, dual‑SIM and MIL‑STD‑810H ruggedness with intrinsic safety features for hazardous environments. Customers can rent,...

By Control Design
E-Stops, Safety Controllers and Sensors Require Planning and Coordination
NewsMar 11, 2026

E-Stops, Safety Controllers and Sensors Require Planning and Coordination

The article stresses that emergency stops, safety controllers, and sensors must be designed with coordinated planning rather than ad‑hoc additions. Dual‑channel redundancy and low‑voltage signaling ensure a single failure triggers a safe halt, while over‑specifying safety can provoke workarounds that...

By Control Design
TUM RoboGym Will Begin Robot Training Midyear
NewsMar 10, 2026

TUM RoboGym Will Begin Robot Training Midyear

Neura Robotics and the Technical University of Munich have launched the TUM RoboGym, a 2,300 m² physical AI training centre at the Munich Airport Convergence Center. The facility will host a large fleet of humanoid robots for real‑world training starting mid‑2026. Joint...

By Control Design
How EU CRA and IEC 62443 Impact CANopen Device Manufacturers
NewsMar 9, 2026

How EU CRA and IEC 62443 Impact CANopen Device Manufacturers

The EU Cyber Resilience Act (CRA) now mandates that all non‑exempt CAN‑connectable products meet cybersecurity requirements by December 11 2027. Because CAN protocols lack built‑in security, manufacturers must perform system‑level risk assessments and adopt IEC 62443 security levels, ranging from physical‑access controls for...

By Control Design
Nefab Opens Advanced Packaging Engineering Center
NewsMar 9, 2026

Nefab Opens Advanced Packaging Engineering Center

Nefab has inaugurated a 32,300‑sq‑ft advanced packaging engineering center in Guadalajara, Mexico, consolidating design, testing, prototyping and production on a single campus. The facility targets high‑value sectors such as digital infrastructure, semiconductors, healthcare and automotive across Mexico and the broader...

By Control Design
Cybersecurity without Overengineering
NewsMar 3, 2026

Cybersecurity without Overengineering

Industrial cybersecurity must prioritize data integrity and deterministic operation over blanket confidentiality. Regulations such as the EU Cyber Resilience Act and IEC 62443 mandate risk‑based, proportionate measures, warning against costly overengineering. EtherCAT’s hardware‑centric design—operating at the Ethernet layer without IP—naturally limits...

By Control Design
Why TSN Is Automation’s New Baseline
NewsMar 2, 2026

Why TSN Is Automation’s New Baseline

Time‑sensitive networking (TSN) is emerging as the new baseline for industrial automation by delivering guaranteed, deterministic packet delivery across shared Ethernet links. Built on IEEE 802.1 standards, TSN separates high‑priority control traffic from lower‑priority data such as video, preventing network‑induced delays...

By Control Design
Fundamentals of Position Feedback
NewsFeb 26, 2026

Fundamentals of Position Feedback

Automation has shifted from simple limit switches to dynamic position‑feedback devices such as encoders and LVDTs, delivering continuous data across varying speeds. Encoders dominate motion‑to‑electrical conversion, with absolute models preserving position after power loss and incremental models tracking relative movement....

By Control Design
Integrated Safety Vs. Standalone Safety Controllers
NewsFeb 19, 2026

Integrated Safety Vs. Standalone Safety Controllers

Integrated safety controllers using industrial Ethernet dominate complex automation, offering reduced wiring, scalable diagnostics, and deterministic communication. However, standalone safety controllers remain preferable for simple machines, multi‑vendor environments, and retrofit projects due to their independence and ease of validation. Dedicated...

By Control Design
CAN Networks Can Meet EU CRA Requirements, but Security Levels Matter
NewsFeb 17, 2026

CAN Networks Can Meet EU CRA Requirements, but Security Levels Matter

The CAN in Automation (CiA) group warns that all CAN‑based products sold in the EU now fall under the European Union Cyber Resilience Act (EU CRA) unless covered by sector‑specific rules. Compliance hinges on achieving the appropriate IEC 62443 security level (SL),...

By Control Design
How Is the PLC Being Redefined?
NewsFeb 16, 2026

How Is the PLC Being Redefined?

Yokogawa introduced the OpreX Intelligent Edge Controller A8, a Linux‑based device that fuses traditional PLC functions with industrial‑PC and edge‑computing capabilities. The controller supports real‑time deterministic control while offering native connectivity to Profinet, EtherCAT, MQTT and OPC‑UA, positioning it for...

By Control Design
When Is It Time to Upgrade Your Control System?
NewsFeb 16, 2026

When Is It Time to Upgrade Your Control System?

Control system upgrades are back on plant executives' agendas as new capital budgets roll out for the year. The article highlights three primary risks of aging automation: hardware failure, cybersecurity vulnerabilities, and the erosion of tribal knowledge. It urges decision‑makers...

By Control Design
When Is It Time to Upgrade Your Control System?
NewsFeb 16, 2026

When Is It Time to Upgrade Your Control System?

Plant managers face pressure to refresh aging control systems as new capital budgets roll out. Older PLCs and DCS platforms expose facilities to hardware failures, heightened cybersecurity vulnerabilities, and loss of tribal knowledge. Experts recommend a ten‑year upgrade cadence to...

By Control Design
How to Make Automation and Process Control Ideas Work
NewsFeb 12, 2026

How to Make Automation and Process Control Ideas Work

Huffman Engineering, a 40‑year‑old system integrator, delivers end‑to‑end automation for highly regulated sectors by designing, building, and validating UL‑certified panels in‑house. The firm completes roughly 100 full‑scale projects each year, emphasizing custom, full‑process solutions over simple machine integration. By merging...

By Control Design
Human-Machine Interfaces Redefine SCADA and Cloud Integration
NewsFeb 11, 2026

Human-Machine Interfaces Redefine SCADA and Cloud Integration

Human‑machine interfaces (HMIs) have shifted from proprietary, real‑time screens to versatile edge devices that can log data, communicate via open Ethernet protocols, and push information to the cloud. The adoption of standards such as OPC UA and MQTT enables seamless...

By Control Design
Wittenstein Acquires STXI Motion
NewsFeb 6, 2026

Wittenstein Acquires STXI Motion

Wittenstein, a leader in custom gearboxes and cybertronic drives, announced the acquisition of Israel‑based STXI Motion. The deal, expected to close on April 1 pending antitrust approval, adds STXI’s standardized motor and software portfolio aimed at mobile robotics and intralogistics. By...

By Control Design