SmartRay Expands ECCO X Range with 3D Sensor for Reflective and Glass Surfaces

Why It Matters

By enabling reliable 3D inspection of shiny and glass components, the ECCO X 050G helps manufacturers cut scrap, accelerate automation and lower production costs, a critical advantage in highly competitive electronics and automotive markets.

Key Takeaways

• ECCO X 050G adds 3D glass scanning to line.
• 40 kHz scan rate yields 163 M points per second.
• Vertical resolution reaches 2.2 µm for high precision.
• Serves smartphones, semiconductors, lenses, automotive glass.
• Compact sensor includes Gigabit Ethernet and encoder I/O.

Pulse Analysis

Inline metrology has long struggled with reflective and transparent parts, where conventional laser triangulation produces noisy data or fails outright. SmartRay’s ECCO X 050G tackles this gap by pairing a brilliant‑blue 450 nm laser with advanced signal processing, delivering clean 3‑D profiles on glass, polished metal and specular surfaces. This capability unlocks new inspection windows for high‑value products that were previously inspected manually or with slower, lower‑resolution tools.

The sensor’s technical credentials are equally compelling. A 40 kHz line scan translates to 163 million points per second, while vertical and lateral resolutions of 2.2‑2.9 µm and 11‑13 µm ensure sub‑micron feature detection. With a 15 mm measurement range and a 32.7 mm stand‑off, the unit fits tight production cells, and its Gigabit Ethernet plus RS‑422 encoder interfaces simplify integration into existing PLC and MES ecosystems. The high point density and rapid acquisition enable real‑time feedback loops, supporting defect detection, dimensional verification and process control without slowing line speed.

For the broader market, the ECCO X 050G signals a shift toward universal 3‑D inspection platforms that can serve diverse sectors—from smartphone chassis and semiconductor wafers to camera lenses and automotive windshields. Companies adopting the sensor can expect reduced scrap rates, faster time‑to‑market and lower total cost of ownership as fewer dedicated inspection stations are needed. As manufacturers push for higher yields and tighter tolerances, SmartRay’s expansion of the ECCO X line positions it as a key enabler of the next generation of smart factories.