Bosch Rexroth Announces Next-Generation Conveyor Capable of Transporting Heavy Payloads up to 3000kg

Why It Matters

The TS 7plus enables manufacturers in automotive, battery and aerospace sectors to handle heavier loads faster and more efficiently, directly addressing a growing market bottleneck. Its energy‑saving design and reduced upkeep translate into lower operating costs and higher line uptime.

Key Takeaways

• TS 7plus lifts up to 3,000 kg payloads.
• Modular sections reduce moving parts, boosting uptime.
• Lubrication‑free king shaft cuts maintenance and contamination.
• Demand‑based motors improve energy efficiency, lower TCO.
• MTpro software auto‑generates CAD, streamlining design.

Pulse Analysis

Heavy‑load handling has become a critical choke point for high‑mix, high‑volume manufacturers, especially as electric‑vehicle battery packs and aerospace components grow in size and weight. Traditional belt or chain conveyors struggle with payloads above a ton, prompting many plants to rely on costly automated guided vehicles (AGVs). Bosch Rexroth’s TS 7plus directly challenges that paradigm by delivering a fully electric, modular roller system that can transport up to 3,000 kg at 24 m/min, dramatically shortening cycle times while maintaining a compact footprint.

The engineering breakthroughs of the TS 7plus lie in its king‑shaft drive and modular architecture. By eliminating chain lubrication, the king shaft reduces contamination risk and maintenance intervals, while the bevel‑gear torque transfer ensures smooth power delivery. Larger solid or hollow rollers, paired with fewer moving parts per meter, boost reliability and simplify repairs. Motors sized at 180 W or 250 W operate on demand, cutting energy consumption and extending service life. The system’s 350 mm minimum transport height improves ergonomics, and the absence of protruding contours enhances workplace safety.

Beyond hardware, Bosch Rexroth adds value through its MTpro planning suite. The software automatically generates CAD models and bill‑of‑materials, allowing engineers to configure bespoke conveyor layouts without manual drafting. This accelerates project timelines and reduces engineering overhead. As manufacturers seek to scale production of heavier, more complex assemblies, the TS 7plus positions Bosch Rexroth as a strategic partner offering both cutting‑edge technology and streamlined implementation, likely spurring broader adoption across the automotive, battery and defense supply chains.