Exotec and Komar Launch ‘Next-Generation’ Automated Fulfilment Centre in Savannah

Why It Matters

The automation lifts capacity and speed, helping KDS meet Amazon‑level expectations while offsetting labor shortages and cost pressures in the fast‑growing D2C market.

Key Takeaways

• Throughput up to 50% increase
• Storage density improves 30%
• Single system handles both pick types
• Reduces reliance on scarce labor
• Scales modularly for peak demand

Pulse Analysis

The surge in direct‑to‑consumer sales has forced third‑party logistics providers to rethink traditional warehousing models. By installing Exotec’s Skypod robots, Komar Distribution Services is positioning its Savannah hub as a high‑velocity fulfillment engine capable of processing over 100,000 parcels monthly. The partnership reflects a broader industry shift toward end‑to‑end automation that blends robotics, conveyor networks, and real‑time execution software to meet consumer expectations for two‑minute order turnaround.

Exotec’s Skypod platform distinguishes itself through a modular architecture that can be expanded incrementally, avoiding the multi‑year build‑outs typical of legacy systems. Integrated with Deepsky, the warehouse execution system orchestrates inbound scanning, storage, picking, and outbound sealing in a single workflow, delivering both case‑level and single‑item picking without re‑configuring hardware. This flexibility translates into a 30% boost in storage density and a 50% lift in throughput, allowing KDS to maximize its footprint and adapt swiftly to promotional spikes or seasonal demand.

For the logistics sector, the Savannah deployment signals how automation can mitigate chronic labor shortages and tariff‑driven cost volatility. Companies that adopt scalable, software‑driven robotics gain a competitive edge, offering faster delivery while controlling operating expenses. As more D2C brands demand Amazon‑grade service, the success of Exotec’s modular solution may accelerate similar investments across the United States, reshaping fulfillment strategies industry‑wide.