Today's Manufacturing Pulse
Supply‑Chain Volatility Becomes the New Normal, Report Finds
The 2026 State of Logistics Report says volatility will remain a permanent condition for global supply chains. U.S. logistics costs dropped to $2.4 trillion, equal to 7.8% of GDP, down from $2.6 trillion in 2025. Five structural forces—uneven growth, tighter finance, geoeconomic shifts, labor constraints, and energy price swings—drive the trend, while AI and automation reshape operations.
Also developing:
By the numbers: Olin and Huntsman merge in $12.5B all‑stock deal
IIAs 2026 | SK’s Expansion in Dąbrowa Górnicza, Poland
South Korean conglomerate SK Group’s battery separator plant in Dąbrowa Górnicza, Poland, was named the second‑most impactful operational mega project in Europe for 2026. The €4.4 bn investment has created more than 1,200 jobs and strengthens Europe’s battery supply chain amid rising Chinese competition. SK Battery Materials Poland highlighted talent access from local universities and close cooperation with authorities to mitigate high electricity and labor costs. The award underscores the strategic importance of foreign direct investment in the region’s clean‑energy transition.
IIAs 2026 | CATL’s Gigafactory in Debrecen, Hungary
Chinese battery giant CATL is investing €7.34 bn to build a gigafactory in Debrecen, Hungary, the country’s largest greenfield project. The company has already assembled over 120,000 battery modules in a rented facility and aims to start lithium‑ion cell production in...
IIAs 2026 | Harro Höfliger’s Expansion in Debrecen, Hungary
Harro Höfliger, a German machinery maker, is expanding its Debrecen plant with a €15 million investment, creating 100 jobs. The project follows the 2024 acquisition of Manz’s Hungarian operations and was ranked the second most impactful small‑scale FDI in the 2026 Investment...
IIAs 2026 | Copeland’s Site Expansion in Cookstown, Northern Ireland
US‑based climate‑tech firm Copeland announced a £19 million expansion of its Cookstown, Northern Ireland factory, adding a new production line for heat‑pump compressors. The investment, the most impactful small‑sized project in Europe according to the 2026 Investment Impact Awards, is projected...
IIAs 2026 | Smart Solar Technologies’ Solar Module Factory in Stara Zagora, Bulgaria
Smart Solar Technologies, a Turkish cleantech firm, announced a €122 million investment to build a solar cell and module factory in Stara Zagora, Bulgaria. The plant will target 1,500 MW of wafer, cell and module output and is expected to generate more than...
Next Tech Bubble? China Warns of Robot Overcapacity
The episode examines China's rapid expansion of the humanoid robotics industry, driven by government subsidies and venture capital, and the resulting overcapacity warning from the National Development and Reform Commission. It highlights the high costs, limited real-world demand, and technical...
Spain Becomes Fourth Country to Join Aero Excellence Initiative to Improve Supply Chain
Spain has become the fourth nation to join the European Aero Excellence International initiative, a collaborative program aimed at boosting aerospace supply‑chain resilience. The scheme, originally launched by France’s GIFAS in 2023 and expanded with Germany’s BDLI and the UK’s...
Reed Critical Frequency in Vertical Motors: Improving Resonance Prediction
Vertical motors are prone to resonance because their shaft behaves like a cantilevered reed, making the reed critical frequency (RCF) the first natural bending mode. When operating speeds, especially with variable frequency drives, intersect this frequency, vibration amplitudes can surge,...
Human-Machine Interfaces Redefine SCADA and Cloud Integration
Human‑machine interfaces (HMIs) have shifted from proprietary, real‑time screens to versatile edge devices that can log data, communicate via open Ethernet protocols, and push information to the cloud. The adoption of standards such as OPC UA and MQTT enables seamless...
Lubrizol Launches Tolerathane TPU for Implantable Medical Devices
Lubrizol has launched Tolerathane™ TPU, a medical‑grade thermoplastic polyurethane designed for implantable devices. The material offers superior resistance to oxidative and hydrolytic degradation while maintaining exceptional softness and mechanical resilience. It integrates with standard thermal processing, enabling thinner‑wall, miniaturized designs...
Forterro Defies European IT Spending Caution with Strong Cloud and AI-Driven Growth in 2025
Forterro posted €375 million in 2025 revenue, delivering double‑digit growth in sales, recurring revenue, and bookings despite a cautious European IT climate. Cloud bookings surged 30% year‑over‑year, pushing recurring revenue to 74% of total. Net revenue retention hit 114% and gross...
Press Release: ACS UK Wins Two New Contracts with Tier-One Airlines
Aircraft interiors specialist ACS UK has secured two contracts with tier‑one global airlines to design and manufacture bespoke monuments for wide‑body aircraft, with deliveries slated for 2027. The deals were signed only months after the company reopened its order book,...
Recovery of the 737 Program Is Unglamorous and Arduous: Boeing Exec
Boeing’s 737 program, still emerging from a six‑year safety and production crisis, is now outputting 42 aircraft per month. The company plans incremental rate increases, targeting 52 and eventually 63 jets monthly by activating a new North Line at the...
Re-Engineering Construction Flow with Takt
In this episode, host Aarni Heiskanen interviews Aleksi Heinonen, a Finnish operations‑management consultant and lean‑construction thought leader, about the rise of Takt production in Finland’s building industry. Heinonen explains how defining a firm Takt time—sometimes years before ground‑break—revolutionized scheduling, logistics,...
CSG and Aselsan Form EU-Based Joint Ventures to Unveil the Korkut Air Defense System
Czech defence group CSG and Turkey’s Aselsan signed a joint venture on 4 February 2026 to produce the Korkut short‑range air‑defence system in the Czech Republic and Slovakia. The partnership relocates manufacturing and integration to EU facilities, ensuring compliance with NATO...
What Does Malaysia’s Complete Ban on E-Waste Imports Mean for Battery, Aluminium, Copper Recyclers?
Malaysia upgraded its e‑waste import prohibition from a conditional to an absolute ban, ending all shipments of end‑of‑life batteries and related waste. The move creates immediate supply uncertainty for battery recyclers that rely on imported black mass, likely driving up...
Industrial and Medical AI Drive Real Profits, Not Hype
Flashy AI tools make headlines, but industrial or medical AI often generates the real profits. https://t.co/phSUIEUOy5
TE Connectivity Snap-On Markers From AutomationDirect
AutomationDirect announced it now stocks TE Connectivity Snap‑on markers, a C‑profile wire labeling solution that can be applied to already‑terminated conductors. Each marker is pre‑printed with a single character and comes on an applicator that prevents over‑expansion. The tags fit wire...
Natural Cleaner Manufacturer Cuts Delivery Times with Smarter Planning
The episode follows Ymani Efunyale, founder of Good Vibes Clean, who created a natural cleaning product after her toddler suffered an asthma attack from conventional cleaners. She discusses how she scaled her business to ship nationwide and dramatically reduced delivery...
Sweden’s IPercept Secures Large-Scale Gulf Rollout with Quant Gulf
Sweden‑based industrial AI firm IPercept has inked a partnership with Quant Gulf to roll out its CNC machine intelligence platform across the Gulf region. The deal, valued at up to €10 million, will see the patented diagnostics and universal data layer...
The Mineral Imperative: How and Why China Became a Metals and Minerals Superpower
The episode traces how China transformed from a post‑1949 poverty-stricken nation into the world’s dominant metals and minerals superpower through a deliberate, century‑long strategy that placed mining, processing, and heavy industry at the core of national sovereignty. It outlines three...
ARC Forum Day Two: Why Supply Chain Coordination Matters More Than Optimization
Day two of the ARC Forum highlighted that supply‑chain success now hinges on coordination rather than isolated optimization. While many firms have fine‑tuned transportation routes, inventory targets, and production schedules, overall performance remains erratic. Participants observed that decisions that look...
Human-Centered Warehouse Automation at EssilorLuxottica
In this episode, Kevin Lawton interviews Naveen Chandra, Director of Distribution at EssilorLuxottica, about the company’s human‑centered approach to warehouse automation across its vast, high‑SKU network. Chandra explains how they balance advanced forecasting, slotting, and real‑time operational control with a...
Forecast: Tariff Policies Will Weaken Container Imports in First Half of 2026
The NRF and Hackett Associates’ Global Port Tracker predicts U.S. container imports will fall in the first half of 2026, with a 2 percent year‑over‑year decline to 12.27 million TEUs. Full‑year volume is projected at 25.4 million TEUs, a 0.4 percent drop from 2024....
Alibaba's RynnBrain Positions China to Lead Robotics AI
Will China be competitive in robotics and physical AI? It sure appears that way. RynnBrain is Alibaba’s foundational AI model designed specifically for embodied intelligence—the field of AI that powers robots to interact with the physical world. Developed by Alibaba’s DAMO Academy,...
Issue 58, 2026
AutomationDirect’s Issue 58 (2026) spotlights how artificial intelligence is poised to deliver tangible ROI on plant floors, with expert Bill Makley outlining five growth avenues. The issue also promotes headless HMIs as a flexible, cost‑effective alternative to traditional panel‑mounted interfaces. Additional focus...
Attabotics Technology Revives as Part of LaFayette Systems
Attabotics, the robotic cube‑storage specialist, is restarting operations after its September 2025 acquisition by LaFayette Systems. The privately held LaFayette group will provide a stable financial base and engineering expertise, allowing Attabotics to retain its Calgary engineering, business, and manufacturing...
Five Ways AI Will Grow ROI on Plant Floors in 2026
AI adoption on the plant floor is accelerating in 2026 as edge processors, standardized data pipelines, and emerging governance frameworks remove long‑standing barriers. Manufacturers can now run deep‑learning models locally, achieve millisecond decision times, and integrate clean, contextual data via...
Baxter Cuts Roughly 90 Jobs at IV Solutions Plant that Recovered From Hurricane Helene
Baxter International announced it is cutting roughly 90 positions at its Marion, North Carolina IV solutions plant, representing about 3% of the site’s workforce. The facility, which supplies roughly 60% of U.S. IV fluids, recovered from Hurricane Helene damage but...
Oracle Expands Cloud SCM Capabilities to Address Complex Needs of Process Manufacturers
Oracle announced new capabilities in its Fusion Cloud SCM suite tailored for process manufacturers. The updates introduce AI‑assisted recipe synchronization, dynamic batch sizing, and granular yield modeling to handle blending, mixing, and batch‑based production. Enhanced traceability features include lot‑specific unit‑of‑measure...
The Seven Elements of a Successful Backhaul Program
Successful backhaul programs capture freight on a truck’s return leg, turning empty miles into revenue. By leveraging real‑time data, optimization algorithms and cross‑company collaboration, carriers can cut costs, reduce risk and lower carbon emissions. Penske Logistics outlines seven essential elements—network...
Engineers Develop Soft Robotic Exoskeleton That Cuts Muscle Strain by 22%
University of Texas at Arlington engineers unveiled the Pneumatically Actuated Soft Elbow Exoskeleton (PASE), a lightweight silicone‑based wearable that cuts elbow muscle activity by 22% during typical industrial tasks. Tests with 19 participants showed an 8‑10 point reduction in perceived...
Shipbuilding: Colin Grabow of the Cato Institute Brings the Free-Market Viewpoint
In this episode, host Jim Vinoski talks with Cato Institute senior fellow Colin Grabow about the chronic shortcomings of U.S. shipbuilding, focusing on the Jones Act’s distortion of market incentives. Grabow argues that the Act’s requirement for domestically built vessels...
ARC Forum Day One: Why Assisted Supply Chain Operations Are Reaching Their Limits
Day one of the ARC Forum highlighted that assisted supply chain operations, while delivering improved visibility and faster alerts, are hitting practical limits. Decision support tools generate actionable insights, yet translating them into coordinated actions remains slow due to functional...
Read the January/February 2026 Issue of Plant Engineering
Plant Engineering released its January/February 2026 issue, spotlighting a range of industrial topics from lighting selection and LED safety benefits to AI‑driven automation platforms. The issue also tackles workforce salary challenges, electrical trends, OSHA/NFPA 70E alignment, harmonic mitigation for VFDs,...
OT Attacks Get Scary With 'Living-Off-the-Plant' Techniques
Operational technology (OT) cyberattacks have so far been limited by attackers' lack of deep process knowledge, but experts warn that a shift toward "living‑off‑the‑plant" techniques could enable more damaging exploits. Recent ransomware spillovers into OT and incidents like the Norway...
How Small Incidents Can Ripple Through the Supply Chain
Even minor incidents can trigger a rock‑in‑a‑pond effect that reverberates through global supply chains, as illustrated by the 2021 Ever Given blockage that stalled $9.6 billion of goods daily. A recent study shows 52 % of companies lose more than a month...
Nvidia Releases DreamDojo, a Robot ‘World Model’ Trained on 44,000 Hours of Human Video
Nvidia unveiled DreamDojo, a robot world model trained on a 44,000‑hour human egocentric video dataset, enabling robots to acquire physical intuition by observation before hardware‑specific fine‑tuning. The DreamDojo‑HV dataset is 15× longer, contains 96× more skills and spans 2,000× more...
Warehouse Power Infrastructure Is Redefining Leasing
In this episode, Kevin interviews Blake Chroman, Principal at Sitex Group, about how warehouse power infrastructure is becoming a decisive factor in industrial real estate leasing and development. Chroman explains that electrical capacity, utility connection timelines, and total occupancy costs...
Product Returns Jumped Twice as Fast as Purchases, Narvar Says
Narvar’s February 2026 report shows holiday return volume surged 11% year‑over‑year, nearly double the 6% rise in purchase orders. The spike coincides with a 12‑year low in consumer confidence, prompting shoppers to treat returns as a final budget filter. Retailers...
What a Year of Trump 2.0 Has Taught Us About the Global Economy
In his second term, President Donald Trump pushed average U.S. import tariffs to about 18%, the highest level since the Great Depression. The higher duties widened the trade deficit and contributed to persistent inflation, prompting the Federal Reserve to cut...
Crease, Fold, Transform. - Alfonso Parra Rubio - MIT
In this talk, Alfonso Parra Rubio examines how folding—mirroring natural processes—serves as a versatile engineering tool that reshapes materials without altering their intrinsic properties. He showcases examples ranging from millimeter‑scale cellular lattices to meter‑scale corrugated structures and robotic actuators, culminating...
Super-Modular Chiral Origami Metamaterials
In this talk, Tuo Zhao from Princeton presents his latest work on super-modular chiral origami metamaterials, which combine auxetic planar tessellations with Kresling‑style origami columns to achieve decoupled, large‑strain actuation. The assembly can twist up to 90°, contract in‑plane by...
Greener by Every Fold. Strength in Every Curve.
In this CDFAM symposium talk, Julia Hannu of STILFOLD presents the company’s origami‑inspired manufacturing process that folds metal sheets using both straight and curved creases to create structural parts. She explains how the digital design tools and algorithms they’ve built...
Conformal Lattice Design Made Easy: A CAD-Integrated Approach - Tetmet
In this symposium talk, Rachel Azulay of TETMET presents a CAD‑integrated workflow for creating conformal lattice structures at large scale. She explains how traditional lattice tools fall short for high‑performance, manufacturable designs and demonstrates how embedding lattice generation directly into...
Computational Design for Assembly: Automating Design Workflows for 3D Concrete Printed Staircases
The episode explores Scawo3D’s Selective Paste Intrusion (SPI) 3D concrete printing method for freeform reinforced concrete staircases and the computational workflow that makes it scalable. Presenters Philip Schneider and Timo Harboe Zollner explain how traditional formwork is labor‑intensive and how...
From Photo Film Maker To Biopharma Giant
Fujifilm Biotechnologies, a subsidiary of the historic photo‑film maker, opened a 150‑acre, commercial‑scale biopharma manufacturing campus in Holly Springs, North Carolina, investing over $3.2 billion. The first phase features eight 20,000‑liter mammalian cell‑culture bioreactors, with a second phase slated to double...
The US Is a Small Country
The article revisits the classic small‑country tariff model, contrasting it with the large‑country framework that allows an importer to affect world prices. It explains how a sufficiently small tariff could improve a large importer’s terms of trade, creating an "optimal...
The 2026 Material Handling Marketing Report: Why Thought Leadership Is King
In this episode, Kevin and Ashton Maxfield dissect the 2026 Material Handling Marketing Report, which reveals that 45% of industry professionals rank Thought Leadership and Content as their top marketing priority. They explain how traditional sales tactics—like spec sheets and...